TUBE BENDING & MANIPULATION

Here at Dealercast we have invested heavily in state of the art Tube Bending and Manipulation, CNC bending and other metal fabrication equipment

Experts in CNC Tube Bending and Manipulation

Looking for a reliable and efficient tube bending solution? Our CNC tube bending and manipulation services are the answer. With our specialisation in rotary draw mandrel bending, we can handle both box section and round tubes up to 50mm capacity. Our advanced multi-stack Unison Breeze machines, combined with our state-of-the-art technology and expert team, ensure precision and efficiency in every bend. That’s why we are the top choice for a wide range of industries and applications.

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Need Design Help For Your Bent Tube Products?

Take advantage of our tube bending expertise. We can help you design and offer advice in how to design the shape of your tube.

What is CNC Tube Bending and Manipulation?

Curious about what CNC Tube Bending and Manipulation entails? It’s a computer-controlled process that accurately and efficiently bends and shapes tubes of various sizes and shapes. Unlike traditional methods, which rely on manual labor, CNC machines provide greater precision and consistency while accommodating a wide range of tube shapes and sizes.

To give you an idea of how CNC tube bending works, let’s delve into the process. A computer-controlled machine takes charge, consisting of a clamp that holds the tube in place and a series of rollers that support and shape the tube during bending. For hard-form bending, a mandrel is inserted inside the tube to prevent deformation. The machine then moves the tube along the rollers, applying pressure at specific points to achieve the desired angle. Roll-form bending, on the other hand, uses rollers to guide the tube through the bending process without a mandrel, making it ideal for larger tube diameters and heavier wall thicknesses.

Regardless of the bending method used, precision and consistency are ensured by the computer program that controls the process. CNC tube bending is not only highly efficient but also cost-effective, capable of producing complex shapes and angles with ease.

Advantages of Rotary Draw Mandrel Bending

  • Precision and Accuracy Tailored for You

    We bring precision to your tube shaping needs, ensuring flawless accuracy that minimises waste and maximises your cost savings

  • Consistent Excellence Across Every Tube

    Experience uniform tube bending from end to end, providing you with consistent results and eliminating any kinks or wrinkles for a consistent long term supply

  • Enhanced Safety for Your Team

    The safety of workers is increased with CNC tube manipulation, reducing manual labour and fostering a safer work environment

  • Cost-Effective Solutions for Your Budget

    We optimise efficiency and minimise waste through our cost-effective CNC mandrel integration, delivering value to your projects

  • Versatility to Meet Your Unique Needs

    Our CNC tube bending machines effortlessly handle various tube shapes, sizes, and materials, adapting to your diverse needs

  • Efficiently Streamlining Your Processes

    Streamline your processes with our CNC tube bending machines, reducing your labour costs and enabling seamless tube bending for enhanced efficiency

Applications of CNC Tube Bending and Manipulation

This versatile technique finds its use in various industries and applications. In the automotive sector, it is utilised for exhaust systems, roll cages, suspension systems, and structural components. In aerospace, CNC tube bending is employed for hydraulic lines, fuel lines, instrument panels, and structural components. The furniture industry benefits from CNC tube bending for chair frames, table legs, and decorative elements. Construction applications include handrails, staircases, and structural beams. In the medical field, CNC tube bending is used for equipment stands, medical carts, and structural components. Sports equipment manufacturers rely on this technique for producing bike frames, exercise equipment, and sporting goods.

Dealercast Tooling and Capacity

Using our triple-stack operation, we can bend a piece of material in a single operation, unlike traditional bending methods that require three separate operations. Additionally, our extensive range of tooling enables us to produce a wide variety of products that meet our customers’ specific requirements. Whether it’s a small prototype or a large batch run, every part we produce meets exact specifications every time.

 

Contact Dealercast today to get a quote for your tube bending needs

If you’re ready to take your project to the next level, contact Dealercast today. Discover our CNC tube bending and manipulation capabilities or request a quote to bring your ideas to life. You can reach us via phone at 0161 707 3666, email at enquiries@dealercast.co.uk, or through our convenient online contact form

Need some fabrication and welding work alongside your bent tube products?

Utilise our other services and let Dealercast supply you a fully complete product
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